case studies

HD Truck Fueling HRS

Huineng Group had waste hydrogen and a fleet to fuel. Hydrexia delivered a complete purification-to-dispensing system that runs 100+ fills a day — with zero failures and a backup supply that's never been needed.

The Challenge

Wasted hydrogen with nowhere to go. A fleet with nothing to run on.

Huineng Group’s industrial operations were producing hydrogen as a byproduct — gas that was being vented or flared rather than monetized. At the same time, they were operating a growing fleet of heavy-duty trucks with no dedicated fuel supply.

The challenge was integrating two things that didn’t yet talk to each other: a source of impure waste gas and a fleet that needed reliable, fast, high-pressure hydrogen every single day.

Customer Pain Points

Waste hydrogen going nowhere

No fuel supply, no revenue, no path forward.

Multi-vendor, no accountability

Integration gaps, late documentation, no single point of contact when something goes wrong.

Reliability claims without field proof

Pilots and brochures, but no operating reference at commercial scale.

What Hydrexia Delivered

A Complete System. One Point of Responsibility.

Rather than piecing together components from multiple vendors, Hydrexia designed and delivered an end-to-end integrated system — from PSA purification through compression, storage, chilling, and dispensing — purpose-built for the site and the fleet’s operational profile.

24/7 remote monitoring is built in. Backup tube trailer input is designed in but hasn’t been used. Preventive maintenance runs every two months. Everything else just runs.

The outcome

The Results Speak for Themselves

fills per day
100 -110
Per Fill
0 kg
Fast Fills
0 min
Trucks In Operation
0
nameplate capacity
0 kg/day
typical 12-hour output
3000 –3,300 kg

Zero Failures

Backup Supply: Never Used

Preventive maintenance only, every 2 months

"Very satisfied. We wouldn't do anything different."

Huineng Group